SG Iron, ADI, and SiMo Casting Manufacturing Process at EnGenius Metals Foundry
Precision Machining Support for Complex Industrial Castings
CHydraulic, Marine, and Automotive Casting Components by EnGenius Metals
12+

Years Of Experience

Shrinkage free casting supplier

EnGenius Metals Pvt. Ltd

Founded in 2013, EnGenius Metals Pvt. Ltd. is an exclusive shell moulding foundry in Kolhapur, India, specializing in critical castings, complex metallurgy, and precision machining support. With a production capacity of 600+ MT/month and ISO 9001:2015 certification, we manufacture castings in:

  • Grey Iron (CI: FG 200/250/300)
  • Ductile Iron (SG: 400/12, 500/7, 700/3, 700/7, 400/22)
  • ADI (Austempered Ductile Iron)
  • CGI (Compacted Graphite Iron)
  • SiMo and heat-resistant grades

Our expertise in hydraulic castings, reverse draft cores, import substitution, and rapid development cycles positions us as a preferred partner for global industries including Hydraulics, Marine, Agriculture, Renewable Energy, Automotive, and Material Handling.

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EnGenius Metals – ISO 9001:2015 Certified Shell Moulding Foundry in India
200 +
Products Manufacturer

EnGenius Metals – ISO 9001:2015 Certified Shell Moulding Foundry in India
600+
MT/month Production Capacity
EnGenius Metals – ISO 9001:2015 Certified Shell Moulding Foundry in India
9 +
Countries Global Reach

Advanced Foundry Capabilities for Precision Castings

Our Foundry Capabilities

01
EnGenius Metals – ISO 9001:2015 Certified Shell Moulding Foundry in India

High Production Capacity

Scalable, Consistent Output
Batch Type, Mass Type & Prototype.
600 MT/month Production Capacity

02
Reverse Draft Core Solutions

Advanced Material Grades

CI, SG, FG or Flake Graphite CI, ADI, CGI, SiMo, including 400/22 & 700/7 special grades

03
Complex & Intricate Casting Capabilities

Casting Weight Range

0.1kg to 40kg


04
Precision Machining & Strict Quality Control

Value-Added Solutions

partner machining (CNC, VMC, Millipore, CMM) + surface finishing (zinc, phosphating, powder coating, HDG)

Commitment to Sustainability

At EnGenius Metals, responsibility and precision go hand in hand. Our eco-friendly systems set us apart:

  • Sand Reclamation System – recycling and reusing waste sand
  • Energy-Efficient Induction Furnaces – optimized power consumption
  • Imported Sands & Special Core Paints – better surface finish, lower gas emissions
  • Dust & Fume Extraction Systems – cleaner, safer, and compliant workplace
  • Resin-Coated Sand via Partner Unit – reduced wastage, consistent quality
  • Eco-Friendly Packaging – VCI & rust-preventive systems for global exports
  • Eco-Friendly Packaging – VCI & rust-preventive systems for global exports

By embedding sustainability, we help our customers meet their ESG and compliance goals, while protecting the environment.

Your Partner in Metal Excellence

Why Choose EnGenius Metals

01
shell moulding foundry in Kolhapur

Specialized Hydraulic Castings

Precision engineered for performance

02
casting manufacturer in Kolhapur

Import Substitution & Cost Efficiency

Proven track record in reducing Imports

03
iron casting supplier in India

Rapid Development & Lead Time

Shortest development cycles, faster SOP

04
Indian shell moulding foundry export

Advanced Metallurgy Expertise

High-strength grades like 400/22 & 700/7

05
precision casting company India

Global Export Expertise

ISO-certified, export-ready packaging & logistics

06
ductile iron foundry in Maharashtra

Innovative Reverse Draft Castings

Brake discs & pad applications

07
foundry near Pune / Kolhapur

Flexible Manufacturing

Supports both mass & batch production


08
foundry with machining facility

In-House Core Shop & Lab

Precision core making with spectrometer validation

Enquire now for Grey Iron, SG Iron, FG or Flake Graphite CI, ADI, and CGI castings with precision and reliability

Partner with us for high-precision castings, rapid development, and global-quality solutions.

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Serving Global Industries with Excellence

Industries We Serve

Hydraulics Industry

Material Handling

Marine Industry

Agriculture Industry

Renewable Energy

Automotive Industry

World Map
UK
Germany
Switzerland
Italy
USA
Spain
France
South Korea
UAE
Global Reach

Supplying precision castings to multiple international markets.

  • Countries Served: UK • USA • Germany • Switzerland • Italy • France • Spain • UAE • South Korea
  • Logistics Advantage: Kolhapur’s Five Star MIDC with Pune & Mumbai hubs
  • Connectivity: JNPT, Mundra, Kandla & Goa seaports + Kolhapur & Pune airports
Clients

We respect confidentiality. Customer names and references are shared post-discussion, ensuring protection of business relationships and competitive advantage.

Customer Support & Guidance

Frequently Asked Questions

An ISO 9001:2015 certified shell-moulding foundry for critical castings, complex metallurgy, and precision-machined components in CI, SG, ADI, and CGI—ideal for hydraulics, material handling, marine, agriculture, and renewables.

Located in Kagal–Hatkanangale Five-Star MIDC, Kolhapur (Maharashtra)—India’s renowned foundry hub—our plant is strategically close to major ports and airports, ensuring fast and cost-effective domestic and export logistics.

We have an installed production capacity of over 350 MT per month, scalable toward 600+ MT per month through an additional Inductotherm IGBT furnace line. Both batch and mass production programs are efficiently managed.

We supply to leading OEMs in India and regularly export to the UK, USA, Germany, China and Switzerland with full export-grade documentation, packing, and compliance.

Yes, EnGenius Metals is ISO 9001:2015 certified. Our systems ensure traceable, audited processes from melting to dispatch.

Grey Iron (CI): FG-200, FG-250, FG-300

SG Iron: 400/12, 500/7, 700/7, 400/22

ADI and CGI; SiMo